VP-4012HS - High Speed Bridge Type Machining Center

Location:Boca Raton, FL

Description

X-axis travel : 62.9" ~ 196.8"

Y-axis travel : 47.2"

Z-axis travel : 29.9"

Dist. between columns : 51.1"

Table load capacity : 6,610 ~ 17,630 lb

Spindle speed : Direct-driven spindle 10,000 rpm

Spindle power ( cont. / 30 min. ) : 30 / 35 HP

Spindle taper : BBT50 ( Opt. BBT40 )

X-axis rapid feedrate : 944 / 787 / 393 / 314 IPM

Y-axis rapid feedrate : 944 IPM

Z-axis rapid feedrate : 787 IPM

Tool magazine capacity : 32 T ( Opt. 24 / 40 T )


High Speed Bridge Type Machining Center

The AWEA VP-HS series high speed bridge type machining centers are designed for high precision parts as required by the mold industry. we implement cutting-edge R&D techniques and stringent assembly procedures in the construction of the VP-HS series, making its mechanical rigidity, machining accuracy, and productivity superior.

The modular design allows for either direct-driven spindles or built-in motorized spindles to provide flexibility for different working conditions.
Super rigid roller type linear guide ways on the X、Y、Z axes offer heavy-duty cutting, fast movement, and low abrasion capabilities.
The high quality extension splash door design makes loading and unloading of the workpiece very convenient for operators.
X / Y / Z axes travel
Spindle speed:Direct-driven spindle    8,000 ~ 15,000 rpm
                          Built-in motorized spindle   12,000 ~ 20,000 rpm
X / Y / Z axes rapid feed rate: 24*1 / 24 / 20 m/min.   *1 : Slightly different according to model size

High Rigidity Structure

The Finite Element Analysis ( FEA ) provides the means to optimize the machine design and create a light-weight yet extremely rigid machine structure.
The structural designs of bridge and base have been optimized. The contact surfaces are precision hand scraped to ensure optimum assembly precision, utmost structural integrity, and enhanced load distribution.
The spindle heads' wide span symmetrical design, with the X-axis' ball screw placed at the center line of the axial movement, provides high precision axial feeding features and avoids yawing problems, as well as uneven wear of the guide ways, encountered in other machines due to their eccentric drive system design.
Brand new Z-axis drive system

Due to the powerful servo motor and the strengthened ball screw the Z-axis does not require a counter balance system. The design significantly improves the dynamic response and makes the VP-HS Series ideal for high precision mold making.


Optimum Spindle System

The stepped offset design of the Y-axis guide ways increases the structural integrity and reduces the distance between the spindle center and the cross beam, which further enhances overall rigidity and cutting performance.

Unique spindle head design, with the main spindle, spindle motor, and ball screw all symmetrically placed to preventing distortion and minimizing deflection, thereby ensuring accuracy and heavy cutting capability.

BBT Type Spindle Taper

The VP-HS series are equipped with a BBT Dual Contact Spindle to meet the needs of long time high speed cutting accuracy. The BBT Dual Contact Spindle ensures both taper and face of the tool holder and spindle are securely coupled to maintain high speed cutting rigidity.

Spindle Specifications
Long Nose Spindle

The optional long nose spindle combined with a shorter tool will increase rigidity and accuracy significantly. Recommended for groove milling and boring.


Highly Reliable ATC System

All machines are equipped with an arm type ATC and a 40T magazine to accommodate various processing needs.

24T / 32T magazines are available on request.
The optimized tool change function shortens the tool change time and increases efficiency.

Specifications

ManufacturerYama Seiki
ModelVP-4012HS
ConditionNew
X / Y / Z axes travel157.5" / 47.2" / 30"
Dist. between columns1,300 mm ( 51.1" )
Table size ( X x Y )157.5" x 43.3"
Table load capacity3,000 kg( 6,610 lb ) | 3,500 kg( 7,710 lb ) | 4,500 kg( 9,920 lb ) | 6,000 kg( 13,220 lb ) | 8,000 kg( 17,630 lb )
Spindle speedDirect-driven spindle 10,000 rpm
Spindle power ( cont. / 30 min. )22 / 26 kW ( 30 / 35 HP )
Print this pageVP-1612HS | VP-2012HS | VP-3012HS | VP-4012HS | VP-5012HS
X-axis travel1,600 mm( 62.9" ) | 2,000 mm( 78.7" ) | 3,000 mm( 118.1" ) | 4,000 mm( 157.4" ) | 5,000 mm( 196.8" )
Y-axis travel1,200 mm ( 47.2" )
Z-axis travel760 mm ( 29.9" )
Dist. form spindle nose to table top200 ~ 960 mm ( 7.87" ~ 37.7" )
Table size ( X direction )1,600 mm( 62.9" ) | 2,000 mm( 78.7" ) | 3,000 mm( 118.1" ) | 4,000 mm( 157.4" ) | 5,000 mm( 196.8" )
Table size ( Y direction )1,100 mm ( 43.3" )
Spindle taperBBT50 ( Opt. BBT40 )
X-axis rapid feed rate24 m/min.( 944 IPM ) | 20 m/min.( 787 IPM ) | 10 m/min.( 393 IPM ) | 8 m/min.( 314 IPM )
Y-axis rapid feed rate24 m/min. ( 944 IPM )
Z-axis rapid feed rate20 m/min. ( 787 IPM )
Cutting feed rate12 m/min.( 472 IPM ) | 10 m/min.( 393 IPM ) | 8 m/min.( 314 IPM )
Tool magazine capacity32 T ( Opt. 24 / 40 T )
Max. tool diameter / adj. pocket emptyØ 125 / Ø 229 mm ( 4.9" / 9" )
Max. tool length ( from gauge line )350 mm ( 13.7" )
Max. tool weight15 kg ( 33 lb )
Positioning accuracy ( JIS B 6338 )± 0.010 mm ( 0.00039" ) / Full Travel
Positioning accuracy ( VDI 3441 )P ≤ 0.02 mm / Full Travel | P ≤ 0.03 mm( 0.0011" ) /Full Travel | P ≤ 0.04 mm( 0."0015" ) /Full Travel
Repeatability ( JIS B 6338 )± 0.003 mm ( 0.0011" )
Repeatability ( VDI 3441 )Ps ≤ 0.015 mm ( 0.00059" ) | Ps ≤ 0.02 mm( 0.00078" ) | Ps ≤ 0.03 mm( 0.0011" )
Power requirementAC 220 ± 10 % 3 , 60 / 50 Hz / 40 kVA
Pneumatic pressure requirement ( min. )5 ~ 7 kg / cm² ( 71.1 ~ 99.5 ISP )
Lubrication oil tank capacity4.5 liter ( 1.1 gal )
Hydraulic unit tank capacity ( pump )400 liter ( 1 HP ) [ 105.6 gal ( 1 HP ) ]
Machine weight14,000 kg( 30,870 lb ) | 16,000 kg( 35,280 lb ) | 20,000 kg( 44,100 lb ) | 24,000 kg( 52,910 lb ) | 28,000 kg( 61,730 lb )