LP-5021Z - Large Bridge Type Vertical Machining Center

Location:Boca Raton, FL

Description

X-axis travel : 98.4" ~ 275.5"

Y-axis travel : 62.9" ~ 129.9"

Z-axis travel : 29.9" ( 39.3" / 47.2" / 55.1" Opt. )

Dist. between columns : 66.9" ~ 137.7"

Table size ( X direction ) : 90.9" ~ 276.3"

Table size ( Y direction ) : 58.9" ~ 118.5"

Table load capacity : 17,635 ~ 44,090 lb

Spindle speed : 6,000 ~ 10,000 rpm

Spindle power : 22 / 26 kW ( 30 / 35 HP )

( cont. / 30 min. )

Tool magazine capacity : 32 T ( 60 / 90 / 120 T Opt.)


Standard Accessories

Spindle cooling system
Centralized automatic lubricating system
Fully enclosed splash guard w/o roof ( LPXX16 series )
4 pcs splash guard ( LP series )
Coolant system with pump and tank
Twin screw type chip conveyor
Caterpillar type chip conveyor and bucket
Automatic power off system
Foundation bolt kit
Alarm light
Air gun
Tool box

Optinal Accessories

Spindle:
Spindle taper : CAT50
Milling head ( Manual ) :
35° / 90° / Extension / Universal Head
Milling head ( Automatic ) :
35° / 90° / Extension / Universal Head
Y travel extension :
2,500 / 3,200 / 4,000 mm ( 98.4" / 125.9" / 157.5" )
Z travel extension :
1,000 / 1,200 / 1,400 mm ( 39.4" / 47.2" / 55.1" )
Column extension :

Ultra Performance Bridge Type Machining Center

Representing YAMA SEIKI’s “The royal family of bridge machines” of mature manufacturing abilities and advanced technology skills, the SP and LP series bridge type vertical machining centers combine strong spindle power and high rigidity structure along with high quality automation equipments and full product line to provide you with high efficiency, high productivity machining strategies; it can be broadly applied in the automotive, precision mold, aerospace and energy industries., etc.

The LP series can be equipped with an automatic head changer and vertical / horizontal ATC system which turns into a 5-face machining center providing more cutting flexibility to meet your demands of today and tomorrow.

LP series Product Map

Thanks to our advanced developing skills and strict assembly process, gives the SP series ultra performance bridge type vertical machining center optimum rigidity, accuracy and efficiency.

The modular spindle design provides cutting flexibility for various working conditions.
High rigidity roller type linear guide ways on the X, Y axes offer heavy-duty cutting, fast movement and low abrasion capabilities.
The Z-axis is adopted with high rigidity box way which is hardened and precisely ground suitable for heavy-duty cutting conditions.
( Opt. : The Z-axis can be adopted with roller type linear guide ways if equipped with high speed direct driven spindle. )

High Rigidity Structure

One-piece base structure built with complex 4 guide ways is enlarged proportional to the length of the travel to eliminate working table over hang issue while ensuring maximum structural support. ( X travel longer than 6,000 mm may be in two sections due to transportation limit. )
Wide span symmetrical center-driven design with X-axis ball screw placed in the center of the axial movement provides high precision axial feeding features, avoids movement yawing problem and guide ways uneven wear out due to eccentric driven design as in other machine.
The ball screw vibration absorber reduces the vibration of long ball screw to increase machining accuracy.
LP-2516 / 3016 / 4016 / 5016 : one-piece base structure with 2 roller type linear guide ways design.

Optimum Spindle System

lnner-rail embraced structure provides high rigidity and gains good stress flow which minimizes over hang and vibration issues. The Y-axis roller type linear guide ways offset from each other increases structural rigidity reduces distance between spindle to cross beam enhances overall cutting performance.

Unique head design which the main spindle, spindle motor, ball screw and hydraulic counter weight cylinders are symmetrically placed. Hereby preventing thermal distortion and minimizing deflection. Assuring accuracy and heavy cutting capability.

2-speed super heavy-duty gear box
Floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool.
4,000 rpm high torque spindle is equipped with powerful 26 kW motor, delivering maximum torque output of 977 Nm at 254 rpm which can meet with various heavy-duty cutting conditions.
5,000 / 6,000 rpm gear spindle ( Opt. )
4,000 rpm Gear Spindle
6,000 rpm Gear Spindle
The built-in motor design reduces centrifugal force effect and restrains spindle vibration, which increases the spindle life span and improves long-term machining accuracy.
Floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool.
6,000 rpm and 8,000 rpm are available, which provides maximum 600 Nm torque output at 350 rpm to meet with various working conditions.
6,000 rpm Build-in Motorized Spindle
8,000 rpm Build-in Motorized Spindle
Direct-drive spindle efficiently separates the heat generated from the motor, which reduces deformation, therefore, increasing machining accuracy.
Floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool.
8,000 rpm and 10,000 rpm are available, which provides maximum 165 Nm torque output at 1,500 rpm to meet with various high speed working conditions.
8,000 rpm Direct-drive Spindle
10,000 rpm Direct-drive Spindle

NC Intelligence

Multiple Functions Status Display
Trouble Shooting

When the alarm appears, the program will display the breakdown cause and a troubleshooting procedure. Users can easily troubleshoot minor problems to save machine shutdown time.

Circular Work Piece Measurement

The circular work piece program can calculate the center coordinate of a work piece by measuring point A, B and C coordinates.

Rectangular work piece measurement

The rectangular work piece program can calculate the center coordinate and the slant angle of a work piece by measuring point A, B, C, D and E coordinates; the calculated center coordinate can be inputted into the work piece coordinate program( G54~G59 ).

Manual Tool Length Measurement

After manually measuring the tool length, the controller will automatically calculate the tool tip position and input the data into the tool length offset table.

Adaptive feed control

Adaptive feed control is capable of real-time monitoring the spindle load to control the axial feed rate which effectively extends tool life, shortens rough cutting time, and detects abnormal cutting conditions.

CNC parameter optimization

From rough cutting to fine finishing, the operator can select various cutting modes based on the working condition, and then set the allowable error and work piece weight to obtain the optimum parameter.

Specifications

ManufacturerYama Seiki
ModelLP-5021Z
ConditionNew
X / Y / Z axes travels196.8" x 82.6" x 39.3"
Spindle nose to table top9.4" ~ 39.4"
Distance between columns90.5"
Spindle motor35 HP ( 30 min. )
Spindle speed6,000 rpm
Print this pageLP-2516 | LP-3016 | LP-4016 | LP-5016
X-axis travel2,500 mm ( 98.4" ) | 3,000 mm ( 118.1" ) | 4,000 mm ( 157.4" ) | 5,000 mm ( 196.8" )
Y-axis travel1,600 mm ( 62.9" )
Z-axis travel760 mm ( 29.9" )
Dist. form spindle nose to table top240 ~ 1,000 mm ( 9.4"~ 39.3")
Dist. between columns1,700 mm ( 66.9" )
Table size ( X direction )2,310 mm( 90.9" ) | 3,260 mm( 128.3" ) | 4,200 mm( 165.3" ) | 5,000 mm( 196.8" )
Table size ( Y direction )1,500 mm ( 58.9" )
Table load capacity8,000 kg( 17,600 lb ) | 10,000 kg( 22,000 lb ) | 12,000 kg( 26,400 lb ) | 14,000 kg( 30,800 lb )
Spindle motor ( cont. / 30 min. )22 / 26 kW ( 30 / 35 HP )
Spindle taperCAT50
X-axis rapid feedrate20 m/min. ( 788 IPM ) | 20 m/min. ( 788 IPM ) | 15 m/min. ( 590 IPM ) | 10 m/min. ( 393 IPM )
Y-axis rapid feedrate20 m/min. ( 788 IPM )
Z-axis rapid feedrate15 m/min. ( 590 IPM )
Cutting feedrate10 m / min. ( 393 IPM )
Tool magazine capacity32 ( 40 Opt. )
Max. tool diameter / adj. pocket emptyØ 127 / 215 mm ( Ø 5.0" / 8.4" )
Max. tool length ( from gauge line )400 mm ( 15.7" )
Max. tool weight20 kg ( 44 lb )
Positioning accuracy( JIS B 6338 ) / Full Travel± 0.015 mm( ± 0.00059" )
Positioning accuracy( VDI 3441 ) / Full TravelP ≤ 0.020 mm( P ≤ 0.00078" ) | P ≤ 0.025 mm( P ≤ 0.00098" ) | P ≤ 0.030 mm( P ≤ 0.00118" ) | P ≤ 0.040 mm( P ≤ 0.00157" )
Repeatability( JIS B 6338 ) / Full Travel± 0.003 mm( ± 0.000118" )
Repeatability( VDI 3441 ) / Full TravelPs ≤ 0.015 mm( Ps ≤ 0.00059" ) | Ps ≤ 0.020 mm( Ps ≤ 0.00078" ) | Ps ≤ 0.025 mm( Ps ≤ 0.00098" ) | Ps ≤ 0.030 mm( Ps ≤ 0.00118" )
Power requirement220 ± 10 %
Pneumatic pressure requirement ( min. )5 ~ 8 kg / cm² ( 71 ~ 113.6 PSI )
Hydraulic unit tank capacity, [ pump ]120 liter ( 31.5 gal ), [ 10 HP ]
Lubrication oil tank capacity6 liter ( 1.6 gal )
Coolant tank capacity , [ pump ]420 liter ( 110 gal ), [ 1.5 HP ]
Machine weight26,000 kg( 57,200 lb ) | 29,000 kg( 63,800 lb ) | 33,000 kg( 72,600 lb ) | 36,000 kg( 79,200 lb )