MEGA 5P - Gantry / Bridge Type 5-Axis Machining Center

X-axis travel : 19.68" / 31.49"

Y-axis travel : 17.71" ~ 35.43"

Z-axis travel : 17.71" ~ 25.98"

Table load capacity : 660 / 2,200 lb

Table size : Ø 17.71" ; 15.74" x 15.74"

Ø 38.97" ; 31.49" x 31.49"

Spindle speed : 16,000 rpm

Spindle motor : 33 / 38 HP

Spindle taper : CAT40 / HSK-A63

X / Y / Z axes rapid feed rate : 157 IPM

Tool magazine capacity : 40 T ( 60 / 80 T Opt. )

FMV-99 series 5-axis Machining Center

As a high quality 5-axis machine, FMV-99 utilizes U shaped high rigidity structure with dual supported A, C axes rotation table. Combination of 16,000 rpm built-in spindle , heavy duty roller linear guide ways and three axes linear scales achieve X, Y, Z, A, C 5-axis simultaneous accuracy. Complex shape machining, drilling, tapping, slanted machining, helical machining and intricate shape machining can be done easily.

A, C axes are all driven by DD motor, equipped with rotary encoder. Superior power transmission efficiency and energy saving than conventional worm gear design.

Built-in high speed spindle can carry 100% power transmission, also the spindle is adapted with low noise and low spindle thermal expansion characteristics.

High rigidity 800 x 800 mm rotation table support heavy table load up to 1,000 kgs gives you excellent cutting flexibility.

Two sides of rotation table is adapted with circular hydraulic break system to act in agile and efficient braking ability during heavy load and high speed rotation.

X / Y / Z axes rapid feedrate up to 48 m/min.

Arm type ATC with expandable tool capacity is located in the back side of machine. ATC design shorten tool waiting time.

Spindle and A / C axis cooling system and hydraulic system are all located within splash guard of machine. This compact design with large four pieces window provides easy maintenance accessibility.

Standard ATC with 40 tools capacity and tool magazine control panel provides you excellent tool exchange efficiency. ( 80 tools capacity is also available )

Built-in large volume coolant tank and chip conveyor are located in inner side of machine. Reduce the floor spece and provides good chips removal efficiency.

High Rigidity Structure

Built to endure years and years of rigorous high production machining, the thermally balanced one piece design, U shaped high rigidity structure and casting components are of FC 300 Meehanite casting. FC300 grade cast iron is capable of withstanding much greater stress without deforming and provides maximum vibration dampening, which result in a machine that will outlast and outperform the competition.

Utilizing the Finite Element Method ( FEM ) analysis, optimal reinforced ribs are directly cast into the one-piece bed structure. The mechanical rigidity has been increased by more than 30% when compared to conventional design. Hence, the FMV series is capable of performing super heavy-duty machining and maintain long-term superior high-precision accuracy.

Shortest spindle over-hang distance among comparable machines in the industry, provides required stiffness for heavy cutting.

Three points supported girder and THK roller linear guide way slide blocks give spindle headstock and saddle strong supports.

Contact surfaces of all slides, column, and ball screw bearing housing etc are all precisely hand scraped to provide maximum assembly precision, structural rigidity and load distribution. Furthermore, extensive skilled scraping induces maximum heavy cutting performance and machining accuracy.

High Performance Rotary Table

FMV-99 rotary table is adpated with circular hydraulic brake system which ensures the reliable brake capability of heavy duty table in high speed rotation.

Sufficient working space in FMV. By using gantry directly to load / unload work piece on table makes working process more efficiently.

Strict Quality Assurance

Test cutting must fulfill strict German VDI 3441 ( average the statics after repeating 5 times traverse back and forth )

Critical components, such as rotary table, is machined in SUMITOMO high precision Vertical Grinding machine.